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UROS-CT Proves to Be Best Solution for Tight Tolerances in the North Sea

Centek /14th December 2021/ UROS-CT

In a North Sea slot recovery and redrill project, an operator faced severe tolerance constraints when running a full string of 9 7/8-in casing through existing and new casings with varying drifts and inclinations up to 72°. Centek’s UROS-CT Close Tolerance Centralizer, deployed across 140 joints along with Protech bonded stop collars, was successfully run to TD with no downhole issues. Running forces aligned with model predictions and the cementing job achieved full annular isolation in challenging salt diapir formations. The solution validated the UROS-CT’s performance under very tight tolerances and earned strong praise from the customer.

Due to the tight tolerances and casing specifications, the UROS-CT was modelled. The simulations ran confirmed this was the best solution for the task at hand. Excellent technical support coupled with no downhole issues meant another positive outcome using Centek.

Customer

THE CHALLENGE

As part of a slot recovery and redrill operation on a North Sea field, the operator needed a 9 7/8-in., 62.8 lb/ft, P110, VAM SLIJ-II (8.5-in. special drift) full casing string to 2,678 m MDBRT.

Inclination ranged from 0° to a maximum of 72°. The centralizers needed to pass through 13 3/8-in., 72 lb/ft, L80 New VAM existing casing to 600 m MDBRT, and then through an 11 3/4-in., 60 lb/ft, P110, TSH W523 liner (10.625-in. special drift) to the 11 3/4-in. shoe at 1,281 m MDBRT.

The operator then needed to continue through the open hole to TD.

THE SOLUTION

The drilling engineer ran a total of 140 UROS-CT centralizers (9 7/8-in. × 11 3/4-in.) in combination with Protech bonded stop collars with 8 mm blades, using one or two centralizers per joint.

THE RESULT

No issues were encountered during onshore installation, and the casing was successfully run to 2,678 m MDBRT. The UROS-CT centralizers passed through the existing casing and 10.625-in. special-drift liner before continuing into open hole, with inclination reaching 72°.

Actual running forces matched the torque-and-drag model predictions, validating the centralizer selection and placement strategy. The cement job proceeded as planned and met all annular isolation objectives.

The casing was successfully run through a salt diapir consisting predominantly of halite, with polyhalite stringers and an anhydrite caprock at TD.

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Designed for the World's Most Challenging Wells

The UROS-CT is designed to be run in the close tolerance, under-ream applications found in some of the world’s most challenging offshore fields. This close tolerance (CT) model is engineered to extreme tolerances enabling it to negotiate the tightest restrictions.

UROS-CT Close Tolerance Under-Ream Offset Bow Spring Centralizer